
6000LPH Automatic Control Coconut drink Processing Plant / Fruit coconut milk Processing Plants
Brief Introduction of Dairy Processing Plant
Brand Name: | Shanghai Beyond |
Model Number: | BY-PM |
Capacity | 5-300TPD |
Raw material | Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed |
End product | Fresh milk, pasteurized milk, standardized pasteurized milk |
Shelf life | 5-7days (keep at 4 ℃ ) |
Final product fat (%) | Semi-skimmed or double toned milk (1.5%); Full cream(3% or 6%); Toned milk(3%) |
SNF | 8.5%(min) |
Main material for machines | SUS304 or SUS316 |
Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton |
Certification: | ISO9001/CE/SGS |
Place of Origin: | China |
Manufacturer history | More than 10years |
Description:
Shanghai beyond machinery co., ltd is specialized in supplying various kinds of milk processing line, including the pasteurized milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream, condensed milk etc.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.
Pasteurized milk process: milk transporting, milk filtering and collection; cooling and storaging, cream separation, pasteurization, homogenization, degassing, and filling.
Specifications:
1 | A | Coconut extraction unit | |||
2 | A-1 | Coconut meat Balance tank | 200L | SUS304 stainless steel material, single layer, big open cover, round cylinder, adjustable round legs | 1 |
3 | A-2 | Screw pump | 3T/H | The part touched with product material is SUS304, square flange inlet outlet, with spiral propeller, food grade rubber stator, round flange outlet, frquency converted motor | 1 |
4 | A-3 | Coconut milk Extractor | 1T/H | The main part of the equipment adopts SUS304, and the discharge quantity of waste is adjustable, speed is frequency converted adjustable | 3 |
5 | A-4 | Balance tank | 500L | SUS304 stainless steel material, single layer, | 1 |
6 | A-5 | Centrifugal pump | 5T/H | SUS304 stainless steel, 36 meter lift, mechanical seal | 1 |
7 | A-6 | Vibrating Screen | 4T/H | vibrating type of screen, used for coffee liquid and solid separating, continious type, with deslagging and liquid discharging function, | 1 |
8 | A-7 | Balance tank | 200L | SUS304 stainless steel material, single layer, big open cover, round cylinder, electricode type high and low liquid level meter, adjustable round support legs | 1 |
9 | A-8 | Centrifugal pump | 5T/H | SUS304 stainless steel for product contacting part, 36 meter lift, mechanical seal | 1 |
10 | A-9 | Plate cooler | 4T/H | SUS304, NBR seal ring, one time temperature reducing from 65-8℃, Glycol aqueous solution as cooling medium | 1 |
11 | A-10 | Platform | SUS304, stainless steel pattern plate, handrail, ladder, centralized drainage,size 4000*2500*2000mm | 1 | |
12 | control cabinet | SUS304 cabiet frame, Schneider electrical components, Danfoss frequency convertor | 1 | ||
13 | B | Coconut milk pasteurization & storage unit | |||
14 | B-1 | Buffer tank | 10000L | SUS304, 3 layers tank, miller jacket, ice water cooling ,PU insulation, 15° conical seal at top, off-center vertical agitator, 36rpm, frequency control, sealed manhole, product inlet, central CIP cleaning ball, 360 ° rotatig, breather, roung cyliner, inner layer 3mm, jacket thickness 2mm, out clading 2mm, digitall thermometer, electictrode type high and low liquid level meter, ladders, 25° bottom seal head, pull rod valve bottom discharge, adjustable round legs | 1 |
15 | B-2 | Centrifugal pump | 5T/H | SUS304 stainless steel, 36 meter lift, mechanical seal | 1 |
16 | B-3 | Plate pasteurizer | 4000L/H | Inlet temperature -----8°C; sterilzing temperature ----- ( 90°C
/30S) ; Outlet temperature ----- 8°C Discription of machine: (1) full-auto control, three stages plate type, material is coconut milk. (2) product contacting parrs are made of SUS3104 stainless steel; (3) with self CIP washing system; (4) Temperature control system includ: UK Spirax Sarco steam reduce valve, regulate valve, trap water valve, German JUMO temperature transmitter, German Burkert ice water control valve; (5) product system: material balance tank with cleaning ball and level transmiter, plate heater exchanger, sanitary centrifugal pump, GEA/APV pnumatic valve with proximity switch, etc. (6) SUS304 stainless steel electric control cabinet, with Simence PLC touch screen, digital recorder, Schneider electrical element, Danfoss frequency converter, etc. (7) Stainless steel square pipe frame, with adjustable legs (8) Total power about 9KW, consumption of steam is 100kg/H, ice water consumption is 10T/H | 1 |
17 | B-4 | Chilled tank | 10000L | SUS304, 3 layers tank, miller jacket, ice water cooling ,PU insulation, 15° conical seal at top, off-center vertical agitator, 36rpm, frequency control, sealed manhole, product inlet, central CIP cleaning ball, 360 ° rotatig, breather, roung cyliner, inner layer 3mm, jacket thickness 2mm, out clading 2mm, digitall thermometer, electictrode type high and low liquid level meter, ladders, 25° bottom seal head, pull rod valve bottom discharge, adjustable round legs | 2 |
18 | B-5 | Centrifugal pump | 5T/H | SUS304 stainless steel, 36 meter lift, mechanical seal | 1 |
19 | B-6 | CIP returning pump | 20T/H | SUS304 stainless steel for product contacting part, 24 meter lift, mechanical seal | 1 |
20 | control cabinet | SUS304 cabiet frame, Schneider electrical components, Danfoss frequency convertor | 1 | ||
21 | Subtotal | ||||
22 | C | CIP Unit | |||
23 | C-1 | CIP system | 4*2T | Four tanks, single circulation, Semi-auto CIP, double layers insulation tank, tank material SUS316L stainless steel, acid tank,alkali tank and hot water tank with stirrer, high & Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 piece, 20T/H, pumping lift 36M, 100L concentrated acid & alkali tank which material is SUS316L, The USA imported pneumatic diaphragm pump two pieces, 100L preparation tank for sanitizing solution which material is SUS316L, two dosing pump. | 1 |
24 | C-2 | Refrigerator | 80TR | 80 CT , water cooling type, ice water outlet at -2℃( 20% glycol solution), with ice water storage pool, circulation pump, coolig tower. | 1 |
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
QUOTATION FOR 1000L/H PASTEURIZED MILK PRODUCTION LINE | |||||||
NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY | MANUFACTURER |
1 | A | MILK RECEIVING AND STORAGE UNIT | |||||
2 | A-1 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 | BEYOND |
3 | A-2 | electronic scale | maximum weighing 1000KG | pcs | 1 | BEYOND | |
4 | A-3 | milk weighing tank | V=300L | made of SUS304 stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball | pcs | 1 | BEYOND |
5 | A-4 | milk acceptor | V=500L | SUS304 stainless steel,single layer,CIP cleaning ball | pcs | 1 | BEYOND |
6 | A-5 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 | BEYOND |
7 | A-6 | twin piping filter | Q=10T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | pcs | 1 | BEYOND |
8 | A-7 | chilling tank | 4000L | SUS304 stainless steel,alveolate jacket,attached with compressor,temperature automatic control | pcs | 2 | BEYOND |
9 | A-8 | milk pump | Q=3T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 | BEYOND |
10 | Subtotal A: | ||||||
11 | B | HOMOGENIZING/PASTEURIZING UNIT | |||||
12 | B-1 | plate type pasteurizer | 1T/h | SUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 85℃, holding tube 15S for milk ,outlet temperature 4℃, PID temperature auto control, hot water heating ,include milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc | pcs | 1 | BEYOND |
13 | B-2 | cream seperator | 1T/h | fullauto control,auto residue discharge | pcs | 1 | BEYOND |
14 | B-3 | high pressure homogenizer | 1T/h | 25MPa,(starting box included) | pcs | 1 | BEYOND |
15 | Subtotal B | ||||||
16 | C | FILLING UNIT | |||||
17 | C-1 | buffer tank | V=1000L | SUS304 stainless steel,heat insulated,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 1 | BEYOND |
18 | C-2 | Plastic bag filling machine | 3000 b/h,250ml/b | pcs | 1 | BEYOND | |
19 | C-3 | high level platform | SUS304,3500*3000*2000 | pcs | 1 | BEYOND | |
20 | Subtotal C: | ||||||
21 | D | CIP UNIT | |||||
22 | D | CIP system | Q=5t/h | SUS304, union type CIP system,0.8T*3,electrical heating | pcs | 1 | BEYOND |
23 | R-1~3 | return pump | Q=20T/h | SUS316L stainless steel, pump lift 24M,Mechanical Seal | pcs | 3 | BEYOND |
24 | Subtotal D: | ||||||
25 | E | AUXILIARY EQUIPMENT | |||||
26 | E-1 | refrigerator unit | air-cooled compressor,with fron as chilling medium,20000Kcal,with ice water pool and pump | pcs | 1 | CHINA | |
27 | E-2 | hot water boiler | electrical heating, 20000 kcal/h,hot water output at 90 deg C, include circulation water pumps | pcs | 1 | CHINA | |
28 | E-3 | air compressor | Q=1m³/min | srew type air compressor, with air storage tank and cold drier | pcs | 1 | CHINA |
29 | E-4 | soft water system | 2.5T/H | raw water tank (2m³), sand filter, carbon filter, softener, safety filter, soft water tank(2m³), centrifugal pumps etc | pcs | 1 | CHINA |
30 | E-5 | cold room | cool with freon,working at 5℃,size: 6*4*3.3m,insulation wall thickness 4" | pcs | 1 | CHINA | |
31 | Subtotal E: | ||||||
32 | Total price for equipments | ||||||
33 | F | INSTALLATON UNIT | |||||
34 | F-1 | stainless piping system | including CIP systemand all product pipe line ,SMS standard,¢63,¢51,¢38 | set | 1 | BEYOND | |
35 | F-2 | power piping system | power pipe line ,without heat insulation | set | 1 | BEYOND | |
36 | F-3 | electric controlling box | control box of all equipments,customer connect the electic cable to the electric controlling box of Beyond company | set | 1 | BEYOND | |
37 | F-4 | electric installation material | electric installation material of all equipments | set | 1 | BEYOND | |
38 | F-5 | installation and commissioning cost | domestic mounting and debugging of all machines offered by Beyond, buyer supply installatin tools and consumable items (if out of china,the buyer should take charge of the traffic fee and also the room and board,and $100 per person per day for subsidy) | set | 1 | BEYOND | |
39 | F-6 | domestic freight and incidental cost | TO SHANGHAI PORT | set | 1 | BEYOND | |
40 | F-7 | export package cost | carbon steel frame or wood case | set | 1 | BEYOND | |
41 | subtotal: |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.