
Raw material: grains,including corn, rice, soybean, almond, peanut, oats, walnut, grain, etc.
finished products:grains milk /drink, corn juice, rice milk, soy milk/soybean milk, almond milk, peanut milk, etc.
Main processing:
(aseptic package method) washing---->soaking/cooking ----> milling/grinding----> filtering----> mixing ----> homogenizing----> aseptic UHT sterilizing----> aseptic filling----cooling and drying----labeling----> carton apcking
End product package of this grain milk (grains milk /drink, corn juice, rice milk, soy milk/soybean milk, almond milk, peanut milk) processing line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box etc. For this dairy production line according to different end product and package type, the production technology is differently designed but commonly include the following steps.
Usage:
Applicable for large milk collection center, or for milk outdoor
storage at large milk production plant; also used at other food and
pharmacy factory for storage of liquid product.This equipment is
equipped with cleaning system, agitator, sight and view devices,
also have attachments of thermometer and level indication meter.
Usage:
This machine stands between the pasteurizer and the UHT, can be
used for PET hot filling or roof shape filling sterilize.
Full automatic control: UK Spirax Sarco steam pressure reduce
valve, German Burkert or Spirax Sarco temperature control system,
German Labom temperature transducer, Anthone temperature recorder
without paper, South hot water pump, Siemens PLC full automatic
control with touch screen, the precision of temperature control is
±0.5 degree.
Semiautomatic control: UK Spirax Sarco steam pressure reduce valve,
German Burkert or Spirax Sarco temperature control system, German
Labom temperature transducer, Anthone temperature recorder without
paper, South hot water pump, Siemens LOGO control, the precision of
temperature control is ±0.5 degree.
Equipment lis and technical parameter for grain milk (grains milk /drink, corn juice, rice milk, soy milk/soybean milk, almond milk, peanut milk) processing line
No. | Flow No. | Name | Size | Main technology parameter |
1 | A | Milling unit | ||
2 | A-0 | Rice or oats washing machine | Q=500Kg/h | SUS304 |
3 | A-1 | Cooking kettle | 1000L | SUS304 stainless steel, three layer miller jacket, half open type, central frame blender, bottom flange outlet, with built-in scale |
4 | Temperature control system | UK Sprirax sarco steam reduce system,Burket angle valve, JUMO temperature sensor | ||
5 | A-2 | Screw pump | Q=2T/h | made of sus304 stainless steel, pump lift is 60m |
6 | A-3 | Operating platform | made of sus304 stainless steel, size:4000*1000*1500mm | |
7 | A-4 | Colloid mill | Q=2T/h | made of sus304 stainless steel,JMS-180 |
8 | A-5 | Buffer tank | 300L | made of sus304 stainless steel, |
9 | A-6 | Rotor pump | Q=2T/h | made of sus304 stainless steel, pump lift is 60m |
10 | A-7 | Temporary storage tank | 2000L | SUS304,double layers, PU insulation, vertical agitator, airtight manhole,ladder,digital readout thermometer,CIP cleaning ball, glass tube level indicator |
11 | A-8 | Rotor pump | Q=3~5T/h | made of sus304 stainless steel, pump lift is 60m |
12 | Subtotal A: | |||
13 | B | Melting unit | ||
14 | B-1 | High speed emulsification tank | V=600L | made of sus316L stainless steel, with insulation, with high speed shearing mixer mounted from bottom, speed is 1400rpm, with digital show thermometer, with level scale inside wall |
15 | B-2 | Centrifugal pump | Q=5T/h | made of sus316L stainless steel, pump head is 24m, ABB motor |
16 | B-3 | Twin pipe filter | Q=5T/h | SUS316, mesh size 100M |
17 | B-4 | Platform | SUS304,size:1200*1000*1200 | |
18 | Subtotal B: | |||
19 | C | Blending unit | ||
20 | C-1 | blending tank | V=2000L | made of sus316L stainless steel, with insulation, vertical agitator 43rpm, with attachments sucha as manhole, ladder and digital show thermometer, CIP cleaning head, product enter from side, glass tube level indicator |
21 | C-2 | centrifugal pump | Q=3T/h | made of sus316L stainless steel, pump head is 24m, ABB motor |
22 | C-4 | high pressure homogenizer | 1.5T/h | SUS316L, 25Mpa, (starting box included) |
23 | C-5 | blending platform | SUS304,6000*800*1500 | |
24 | Subtotal C: | |||
25 | D | Heating unit | ||
26 | D-1 | Temporary storage tank | V=1000L | made of sus316L stainless steel, with insulation, vertical agitator 43rpm, with attachments sucha as manhole, ladder and digital show thermometer, CIP cleaning head, product enter from side, glass tube level indicator |
27 | D-2 | Centrifugal pump | Q=5T/h | made of sus316L stainless steel, pump head is 36m, ABB motor |
28 | D-3 | Plate heat exchanger | 1.5T/H | SUS316L, two section type,T1=20℃, hot water heating, Spirax sarco steam regulating system, stainless steel steam and water mixer, Jumo temperature sensor, include hot water tank and hot water pump, second section is for tower water cooling, can cool product from 80 to 60℃ |
29 | Subtotal D | |||
30 | E | Sterilizing and Filling unit | ||
31 | E-1 | Tubular pasteurizer | 1.5T/H | SUS316L stainless steel, aseptic tye, tubular type, sterilizing parameters:137℃,5S,output temperature 30℃,PLC automatic control |
32 | E-2 | Full-automatic vacuum degasser | 1.5T/H | Full-automatic control, SUS316L stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device |
33 | E-3 | High pressure homogenizer | 1.5T/H | SUS316L, 25MPa, including starting cabinet, frequency conversion control |
34 | E-4 | Brick aseptic filling machine | 250ml/B, 6000B/H | |
35 | Subtotal E | |||
36 | F | Hot water unit | ||
37 | F-1 | Hot water tank | V=3000L | made of sus304 stainless steel, insulated with PU,with airtight manhole, cone top and bottom cover, ladder, glass tube level indicator |
38 | F-2 | Hot water pump | Q=5T/h | made of sus304 stainless steel, pump head is 24m, ABB motor |
39 | F-3 | Plate heater | Q=5T/h | plate heat exchanger is made of sus304 stainless steel, one cooling section, with plastic seal |
40 | F-4 | Temperature control system | UK Sprirax sarco steam reduce system | |
41 | Subtotal F: | |||
42 | G | CIP Unit | ||
43 | G | Semi-automatic CIP system | 3×2T | SUS304 stainless steel, double cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 300L×2 acid/alkali concentrate tanks |
44 | R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.