5000L/7000L jacket tank for liquid coffee extracting tank with temperature control

5000L/7000L jacket tank for liquid coffee extracting tank with temperature control

This extracting tank is used to extract tea from the tea leaves, or make medicine from herbal medicine.

All the tank wall is made of high quality SUS304-2B stainless steel, the jacket adopts high density of PU as insulation and was made out of new procedures; this tank can use steam to heat the product inside with steam or hot water inside of the dimple pad; the paddle type agitator is mounted from top at the centre; other standard attachments such as: airtight manhole, high and low level probe, temperature sensor, the extracted liquid product is discharged from bottom outlet; dregs are also discharged from bottom where a net is fixed to separate the dreg from the liquid product; the top cover is elliptical type and bottom base is of conical types. Pneumatic discharge device can be added according to the customer's requirement.

Multi-function Extracting Tank System

A. Main Equipment

1)Extracting tank, deformer, condenser, cooler, oil-water separator, duplex filter, product pump, pipeline between systems.

This system is designed to be controlled by PLC with touch screen, equipped with temperature display unit, pressure display unit, product pump circulation the product from bottom to top, double layers jacket heating and bottom coiler pipe heating, double cylinder side open-door + double cylinder self-lock slagging door, safe and no-leakage.

B. Application Scope

Widely used in pharmaceutical, food and fine chemical area, etc.

C. Working Principle

1)This equipment adopts straight design, with bigger height-diameter ratio; fast heating exchange speed during extracting process, high heating speed; higher extracting efficiency of effective constituent, higher yield; Deslagging without crane span structure and slagging smoothly without residual.

2) There is the quick open manhole for product feeding equipped on upper shell cover, to make it more smoothly for feeding of root, stem, leaves, fruits into extraction tank; 360°rotary socket type cleaning ball, with on line CIP and SIP function, equipped with coil distributor for backflow liquid.

3) Tank body designed as whole jacket heating type and slagging door designed to equip coil pipe heating at bottom with single inlet and outlet, to keep the smooth flow from water wall, and prevent the situation of cold liquid not heated at the bottom; at the same time, when the extracting liquid is boiling, the bottom coil can be used to keep its continuous slight boiling, and stop the big jacket in tank body. This can save 65% steam consumption in the extraction procedure.

4) Special design for the condenser: the secondary steam of product passes through shell and the cooling water passes through pipe which can be convenient to open the pipe and clean the sediment or after long time using during the condensed water circulation procedure.

5) Slagging door designed with children lock, so that it can not be opened when the machine is under working. This can avoid material wasting due to error operation during working procedure. This design was connected with 90°right-angled outlet hard tube which can guarantee there is no residual material.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.