
High Efficient Fully Automatic PLC Control Mango Processing Line Aseptic Large Bag
Description:
Mango is a famous tropical fruit, Because of its delicate flesh, unique flavor, which is very popular and known as the "king of tropical fruit". Complete plant of mango processing equipment including following procedures, washing the fresh mango, peeling, pulping, crushing, squeezing, enzyme destruction, membrane filtrating, concentrating, sterilizing, filling process etc.
the fresh mango is processing into the clear juice and cloudy juice, then packing into the gable top box, aseptic bags, PET bottles and other containers, achieving the selling purpose of cold chain or normal temperature.
Features of mango processing line
The processing capacity is varied from 60 tons/day to 1500 tons/day;
The line is also suitable for processing the fruits that share the similar characteristics;
Using the high efficient of mango de-stoner to improve the mango output percentage effectively;
The production process fully automatic PLC control to save labor and facilitate production management;
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
Fruit collecting system | Civil engineering immersion pool, launder, circulating pump, filter etc. |
Primary clapboard elevator | Material for clapboard is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for elevator is 6000mm*1000mm (length*width), power is 2.2kw, frequency conversion control |
Surfing bubble roller elevator | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for fruit washing pool is 3500mm*1200mm (length*width), power for surfing pump is 3kw, size for roller elevator is 1500mm*1000mm (length*width), lift section is manual adjustment speed |
Roller sorting machine | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for roller sorting machine is 3500mm*1000mm (length*width), motor power is 1.5kw, including fruit sorting operation platform (SUS304 stainless steel), size is 3500mm*600mm |
Brush washing machine | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, brush roller φ80, a total of 24 sets of brushes, sink, with spraying system, width is 1000mm, length is 2000mm, Distance from drainage to the ground is 300mm, soft brush |
Stainless steel clapboard elevator | Material for clapboard is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for elevator is 5000mm*1000mm (length*width), power is 2.2kw, frequency conversion control |
Brush roller washing machine | material for frame supporter is SUS304 stainless steel rectangular steel,frequency conversion control |
Mesh belt sorting machine | material for frame supporter is SUS304 stainless steel rectangular steel, size is 3000mm*1200mm (length*width),frequency conversion control |
Stainless steel clapboard elevator | Material for clapboard is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for elevator is 8000mm*1000mm (length*width), frequency conversion control |
Carrot peel softening machine | Main material SUS 304, top collecting tank for carrot, and auto material feeding and discharging unit, rotary steam peeling tank, steam direct spray, discharging collecting vessel, spiral conveyor, auto control equipment |
Brush roller peeling machine | material for frame supporter is SUS304 stainless steel rectangular steel,,frequency conversion control |
screw conveyor | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, external size is 6000mm×φ250mm |
Mesh belt sorting machine | material for frame supporter is SUS304 stainless steel rectangular steel, size is 3000mm*1200mm (length*width),frequency conversion control |
Ingredients adding system | The system includes one set auxiliary tank with PE material, one set mechanical metering pump |
Crusher | Main material is SUS304 stainless steel, speed is 1920r/min, power is 18.5kw, variable frequency adjustable |
Mango Destoner | SUS304 frame, speed is adjustable by transducer, rubber plate, with brush |
Nut screw conveyor | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, external size is 15000mm×φ250mm |
Buffer tank | Single layer tank, SUS304 stainless steel, thickness is 3mm, adjustable legs, conical cover, flange type outlet at bottom, high, middle and low liquid level, linkage with screw pump |
Screw pump | Material that contact with apple jam is SUS304 stainless steel, outlet pressure is 0.6MPa, sealing sleeve, belt feeding device, speed can variable frequency adjustable |
Tube-in-tube heat exchanger | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, tube-in-tube type, heated by steam, Spirax sarco steam reduce, adjustment and drainage system, Jumo temperature sensor, domestic high quality globe valve, pressure gauge etc., temperature up to 25℃-65℃ one time |
Destoner and crusher platform | Stainless steel pattern plate, carbon steel frame, coated with anticorrosive paint, centralized drainage, ladder, handrail, size is 8m*4m*2.2m |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.