
Full automatic UHT milk, fresh milk, yoghurt Production plant with 12months warranty
Company introduction:
Shanghai Beyond Machinery Co., Ltd, established in the year of 2005, is a manufacture specialized technology-oriented machinery. BEYOND is able to provide the turn-key projects, including the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary stainless steel tanks, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001, to ensure us to provide the good quality equipments that are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP etc.
Thank you very much for the trust of all our customers and we expect to build up good business cooperation friendship with more and more clients, and warmly welcome to your visiting to our factory!
Part 1. Basic technical parameters of this project
1. Product Variety: 250000L/H dairy production line.
2. Raw material: fresh milk(50%) and milk powder(50%)
3. Filling type: plastic pouch,1000ml/pouch;
4. End products:Pasteurized milk, milk cream, milk butter, cheese, yoghurt, condensed milk.
Main processing system:
A:Milk receiving and storaging unit;
B. Blending/Homogenizer/pasteurizer unit
C. Butter unit;
D.Cheese unit;
E. Sterilization & Filling unit;
F.Blending unit;
G.Fermentation unit;
H.Condensed milk production unit;
I.Filling unit;
J.CIP unit;
K. Installation Unit;
Production line flow chart design:25T/D DIARY PROSESSION LINE
NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY |
1 | A | MILK RECEIVE AND STORAGE UNIT | ||||
2 | A-1 | electronic scale | maximum weighing 1000KG | pcs | 2 | |
3 | A-2 | milk weighing tank | V=300L | made of SUS304 stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball | pcs | 2 |
4 | A-3 | milk receiving tank | V=1000L | SUS304 stainless steel,single layer,CIP cleaning ball | pcs | 1 |
5 | A-4 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
6 | A-5 | twin pipe filter | Q=10T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter 100 Mesh | pcs | 1 |
7 | A-6 | Plate cooler | Q=10T/h | SUS304 stainless steel,one stage,ice water cooling,20-4℃ | pcs | 1 |
8 | A-7 | Milk storage tank | 10000L | SUS304 stainless steel,miller jacket,heat insulated,off-center vertical agitator, conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 3 |
9 | A-8 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 2 |
10 | subtotal: | |||||
11 | B | BLENDING/HOMOGENIZER/PASTEURIZE UNIT | ||||
12 | B-1 | plate pasteurizer | 5T/h | SUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 85℃, holding tube 15S for milk ,outlet temperature 4℃, PID temperature auto control,include Spirax Sarco steam control system,milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc | pcs | 1 |
13 | B-2 | Cream separator | 5T/h | three phase, automatic control | pcs | 1 |
14 | B-2 | high pressure homogenizer | 5T/h | 25MPa,(starting box included) | pcs | 1 |
15 | B-2 | Temperature holding tank | 5T/h | SUS304, 300S | pcs | 1 |
16 | subtotal | |||||
17 | C | Butter unit | ||||
18 | C-1 | Cream storage tank | 1000L | Material-contacting part is made of SUS304 stainless steel, insulation, miller jacket, top vertical mixing with scrapper, conical head, airtight manhole, breathing valve, digital thermometer, anti-eddy baffle, supporters with adjustable feet | pcs | 2 |
19 | Temperature control system | One piece of Spirax Sarco pressure reducing valve (DN32), 2 pieces of drain valve (DN15), 2pieces of Burkert steam angle seat valve (DN32), 1 piece of JUMO temperature sensor, China domestic brand high quality pressure gauge, thermometer, relief valve, filter, stop valve etc | pcs | 1 | ||
20 | C-2 | Milk pump | 5T/H | Material-contacting part is made of SUS304 stainless steel, pump lift is 24 meters, mechanical seal | pcs | 1 |
21 | C-3 | Butter Churner | 1000L | SUS 304, stainless steel electric cabinet, motor speed controlled by frequency, spray cooling, with transparent protective cover | pcs | 2 |
22 | subtotal: | |||||
23 | D | Cheese unit | ||||
24 | D-1 | cheese vat | 1500L | SUS304, honeycomb jacket, with other attachment agitator, temperature sensor, water drainage, residue discharge outlet | pcs | 1 |
25 | D-2 | Cheese presser | SUS304, pneumatic press,8 heads | pcs | 1 | |
26 | subtotal: | |||||
27 | E | Sterilization & Filling unit | ||||
28 | E-1 | Tubular sterilizer | 1.5T/H | SUS304 stainless steel, aseptic tye, tubular type , inlet teperature: 5 ℃, sterilizing temperture and holding time: 137℃,5S,output temperature 30℃,PLC automatic control | pcs | 1 |
29 | E-2 | Full-automatic vacuum degasser | 1.5T/H | Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device | pcs | 1 |
30 | E-3 | High pressure homogenizer | 1.5T/H | 25MPa, including starting cabinet, frequency conversion control | pcs | 1 |
31 | E-4 | Aseptic Pouch filling machine | pcs | 1 | ||
32 | Subtotal | |||||
33 | F | Blending unit | ||||
34 | F-1 | blending tank | 2000L | material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather valve, sample valve, digital thermometer, anti vortex plate,adjustable legs | pcs | 2 |
35 | F-2 | milk pump | 5T/h | material is SUS304,pump lift is 24 meters,machinical sealing | pcs | 1 |
36 | F-3 | milk pump | 5T/h | material is SUS304,pump lift is 24 meters,machinical sealing | pcs | 1 |
37 | F-4 | Plate heater union | 5T/h | Smaterial is SUS304,one section,heating with hot water,△T1=50℃,automatic temperature control, with hot water barrel and hot water pump | pcs | 1 |
38 | F-5 | Powder & water mixer | 5T/h | material is SUS304, machinical sealing | pcs | 1 |
39 | F-6 | double pipe filters | 5T/h | material is SUS304,double pipe,stainless steel filter 100 meshes | pcs | 1 |
40 | subtotal: | |||||
41 | G | Fermentation unit | ||||
42 | G-1 | fermentation tank | 2500L | SUS304 stainless steel,heat insulated,miller jacketed,top center vertical agitator,conical head,airtight manhole, breather valve,digital display thermometer, anti vortex plate,supporters with adjustable feet | pcs | 2 |
43 | G-2 | Ripening tank | 2500L | SUS304 stainless steel,heat insulated, miller jacketed,top center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti vortex plate,supporters with adjustable feet | pcs | 1 |
44 | G-3 | Rotor pump | 5T/H | SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa, | pcs | 1 |
45 | G-4 | Plate cooler | 5T/H | SUS304 stainless steel,one stage,Large gap, ice water cooling,43-20℃ | pcs | 1 |
46 | G-5 | higher level platform | SUS304,size: 9000*3000*2000mm | pcs | 1 | |
47 | subtotal: | |||||
48 | H | Condensed milk production unit | ||||
49 | H-1 | vacuum evaporator | 1000L | material is SUS304, water evaporation capacity is 1000L/H,coil pipes inside for heating,automatic temperature control, with water jet vacuum device and circulation pump | pcs | 1 |
50 | H-2 | Rotor pump | 1T/h | material is SUS304, outlet pressure is 0.6MPa | pcs | 1 |
51 | subtotal: | |||||
52 | I | FILLING UNIT | ||||
53 | I-1 | High position tank | V=1000L | SUS304 stainless steel,heat insulated,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
54 | I-2 | manual cans feeding worktable | made of SUS304 material | pcs | 1 | |
55 | can filling and sealing machine | SUS304,4000can/H, 200ml/can,Uv sterilizer,automatic cap loading,automatic filling,automatic sealing | pcs | 1 | ||
56 | can conveyer belt | SUS304, (including power head) | M | 25 | ||
57 | Code printer | pcs | 1 | |||
58 | manual carton packing worktable | SUS304,2000*1000*800mm | pcs | 1 | ||
59 | I-3 | Plastic cup filling machine | filling speed: 6000 b/h,filling volume: 250ml/b | pcs | 1 | |
60 | I-4 | Plastic bottle filling machine | filling speed: 6000 b/h,filling volume:250ml/b | pcs | 1 | |
61 | I-5 | high level platform | SUS304,4500*3000*2000mm | pcs | 1 | |
62 | I-6 | Retort system | material: SUS304 | pcs | 1 | |
63 | subtotal: | |||||
64 | J | CIP UNIT | ||||
65 | J | CIP system | 4*2000L | Four tanks, double circulation, Semi-auto CIP, double layers insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 20T/H, pumping lift 36M,300L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. | pcs | 1 |
66 | R | return pump | Q=20T/h | SUS316L stainless steel,pump lift 24M,Mechanical Seal | pcs | 6 |
67 | subtotal: | |||||
68 | total equipment price | |||||
69 | K | INSTALLATON UNIT | ||||
70 | K-1 | stainless steel piping system | including CIP systemand all product pipe line ,SMS standard,¢63,¢51,¢38 | set | 1 | |
71 | K-2 | power piping system | power pipe line ,without heat insulation | set | 1 | |
72 | K-3 | electric controlling box | control box of all equipments,customer connect the electic cable to the electric controlling box of Beyond company | set | 1 | |
73 | K-4 | electric installation material | electric installation material of all equipments | set | 1 | |
74 | K-5 | installation and commissioning cost | domestic mounting and debugging of all machines offered by Beyond, buyer supply installatin tools and consumable items | set | 1 | |
75 | K-6 | travel expense | if out of china,the buyer should take charge of the traffic fee and also the room and board,and subsidy per person per day for ) | set | 1 | |
76 | K-7 | domestic freight and incidental cost | TO SHANGHAI PORT | set | 1 | |
77 | K-8 | export package cost | carbon steel frame or wood case | set | 1 |
Commercial terms
*Terms of Payment: 40% TT as down payment, the balance before loading,
or 100%L/C at sight against shipping documents ;
*Delivery time:
120 days after receive TT deposit or formal 100% L/C, upon approval on technical drawings and specifications by client.
*Duration of Guarantee:
1. within 12 months since the installation and commissioning of equipment are finished, If the defects of equipment and spare parts result from the seller, the seller will supply spare parts and maintenance by free of charge. If the defects result from the buyer’s improper use of equipment, seller will charge the cost of maintenance and spare parts.
2. After 12 months since the installation finished, if the equipment and spare parts are defected, the seller will charge the cost of maintenance and spare parts.
3. If Buyer request Seller and engineer to Buyer's factory, buyer should supply seller’s workers the round trip air tickets and subsidary for each worker per day. And the local traffic, accommodation and lodging fees should also be available.
*Installation terms:
1. 50-60 days for installation and commissioning.
2. BEYOND CO., provide installation, commissioning of all equipment supplied by BEYOND CO., as stated in the quotations.
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.