Automatic Bottle Unscrambler

Automatic Bottle Sorting Machine / Bottle Unscrambler Controlled By PLC

Quick Detail:

1, Capacity: up to 20000BPH

2, Automation: Automatically PLC control

3, Material: SUS304

4, Bottle type: Plastic bottles from 500ml - 2L

5, Operation mode: Automatic mode & manual mode

Description:

The automatic bottle sorting machine is used to load the bottles into filling machine by air conveyor. Manually load bottles into the hopper, and then the bottle sorting machine will arrange the bottle and output one by one without crash.

The bottle sorting machine can be connected to the prodution line directly such as beverage filling machine. The capacity is from 4000BPH to 30000BPH. The speed is controlled by PLC. All the electric control and pneumatic components are world famous brand such as SMC / Festo, Mitsubihsi, Omron, Panasonic and etc.

Characteristics

- Torque limit part is designed for the main motor reducer so as to protect the machinery if malfunctions occur;

- The bottles are neck locked through the air conveyor so as to avoid overtuen in delivery;

- Dilapidated bottles will be eliminated by a special devide;

- Maintenance doors and mould replacement door provided;

- A lock detector is equipped for alarming; when locked, the machine will automatically stop;

- A photoelectric switch is set for starting when there is no bottle and stopping when there are bottles;

- Two put-casts in one cycle ensure that every work location should be with one bottle, which enhances bottle output efficiency;

- Mitsubishi, Omron and Siemens provide the main electrical components like transducer, PLC, touc screen, sensor, relay etc.

Applications

The automatic bottle sorting machine is used to arrange disordered plastic bottle to production line. It can connect to different production line including mineral water line, food production line, dairy production line, medical production line and chemical production line and etc.

Working principle and diagram:

When the bottle elevator is started, the disordered bottles will be transferred on top of umbrella shape tower ,and then fall into bottle ascending devices .The bottle ascending devices will push bottles into bottle dropping grooves under the action of cam . Then the ordered bottles will be sent out through planet wheel into air conveyor. Planet wheel is connected with motor main axis by synchronous belt.

Specifications & Electric components

Competitive Advantage:

1. One year warranty for the whole system

2. Free equipment installation and debugging

3. After one year, we can help you to maintain the machine and the accessories are provided only one the cost price

4. Every 3 years, we can help to overhaul the machine free (Labor)

5. We can provide internship service and help you train the operator and mechanic

6. Free production technology and process configuration

7. We can help you to design the production line, workshop and provide turn-key project

Our workshop

Packaging & Shipping

ZhangJiaGang City FILL-PACK Machinery Co.,Ltd. which was originally set up as an factory in 1999,the company is growing up time by time in research and design, quality and production, sales and after sale service. Our machineries are sold to more than 50 countries in the world and over cross domestic.

We specialize in producing beverage filling-packing equipments and water treatment equipments. The quality already pass drinkable standard.At present we produce: production lines for mineral water, pure water, fruit juice,tea drink,milk drink and carbonated drink with capacity  1000-20000bottles/hour; production lines for vinegar, soy sauce and wine 1000-20000bottles/hour; 3-5 gallon barreled water with capacity 60-1200 barrels per hour and water treatment plants 1-30 ton/hour; We provide separate machinery or turnkey project.

Our products pass quality inspection executed by Bureau of Quality and Technical Supervision every year. We pass Italy CE inspection in 2011;

We have full-time development and design engineer team, we absorb technologies from Germany, Japan, France, Italy, Switzerland, combined with China's national conditions to develop high starting point and advanced technology filling equipments, degree of automation to achieve the advanced level.

We own 3700 square meters modern factory in accordance with ISO9001: 2000 certification system standards with all kinds of advanced processing equipment and testing equipment, experienced technicians, scientific and strict management, all constitute FILLPACK excellence in product manufacturing system, which provides the strongest protection for FILLPACK product quality.

We believe in FILLPACK’ s future while you choose us!