High Speed Volumetric CSD Juice Bottling Equipment For Mineral Water , Carbonated Drink

High Speed Volumetric CSD Juice Bottling Equipment For Mineral Water , Carbonated Drink


Quick Details

Technical Data:

Characteristics

1) This Glass bottle filling machine is a unique design combining the three machines of bottle washing, filling and capping in one to decrease main power, to save space and to diminish the air pollution among the three machines.

(2) It is applicable for Glass bottle filling machine filled in plastic bottles and capped with plastic caps, with optional capacity from 1200BPH to 12000BPH.

(3) It is easy to change the size of bottles, which can be done by changing the filling machine thumb wheel without adjusting the height of the machine.

(4) This Glass bottle filling machine adopt suspensory transmission gear can easily upkeep and be repaired.

(5) This Glass bottle filling machine case and the parts contacting with the materials are made of stainless steel which ensures the good external look and easy washing.

(6) This Glass bottle filling machine uses frequency changer to control the main machine motor. And it has an ouput number indicating function which is easy to control the adjustment of the output.

Working principle

Bottle rinsing part

This part is made up of lifting device, the main transmission device, the fixed frame, clamp device, distributor, and open clamp cams and over turn cams etc.

Lifting device is used to adjust the height of the rotary tables and clamps of machine to adapt to the bottle height. Its power comes from the lifting lever. Lever rotates drive screw rotation to realize the rotary tables lift.

When the clamp rotate to star wheel with rotating table, bottle into the middle of clamp, open clamp cam close the clip claw and clip the bottleneck with the rotating clamp. When rotary tables to rotate, clamp pieces will rotate with over turn cam, guide cams rotates around over turn cam and flip the bottleneck to 180 degree till the bottle mouth is top downwards and directly face the spray nozzle, then the clean water in the spray nozzle sprays and wash the inside of the bottle, Drain, turn 180 degree downwards and then goes out from the star wheel.

Filling part

Beer filling machine is specially designed according to the beer feature, and the filling part is designed to be twice pre evacuation.

The filling part is made up of main liquid pipe, rotating cylinder bearing base, filling cylinder fulcrum loop, wine or carbonated drink tank, filling valve, filling cylinder pipe, control loop device, ascending device, the distributor, height adjusting control, stimulating bubble arm, vacuum system, etc.

a. The first Vacuumize

Open the Vacuum valve stem, in the bottle and vacuum channels forming a road. The air in the bottle will be discharged from bottle through this channel, in the bottle will form a vacuum. After reach the fixed time, Vacuum valve closed, then it will be finished.

b. Gas injection

Open the filling valve, a pathway is formed between the bottle and the gas channel. The gas filling into the bottle through this channel till gas pressure in wine tank equals to the beer tank pressure.

c. The second vacuumizing

After gas injection into the bottles, little air will be concentrated on the top of the bottle neck. By the second vacuumizing, this part of resting air will be removed and generate a slight-vacuum state, which is better for the filling work.

d. Beer filling

Open liquid valve and form pathway between the bottle and the beer tank, the material will feed into the bottle from this channel, at the same time, the CO2 in bottle return back to the beer tank at the same speed through air-back pipe. Compressed CO2 in the bottle seal material to continue to run till the material in bottle rising over air-back pipe and form pressure balance

e. Close valve

After the bottle finish filling stand for long time, close the liquor valves and air filling valves, cut off the channel between wine tank and bottle.

f. Air discharge

Open the discharge valves and form a pathway between bottle and air. The pressure in bottle will release through this channel and don’t finish release until bottle separate from filling parts.

g. Blow remaining liquid

When the filling parts locates between bottle-out and bottle-in star wheel, open the gas filling valves and close it after reach the fixed time. So that the gas in bottle will blow the remaining liquid.

Capping part

The capping machine is made up of cap holder, capping slideway, capping upper part, capping lower part, elevating part and anti-circling column.

The up and down movement of the capping nozzle is driven by the capping cam, which is fixed. The screw or crown caps (one machine can only has one kind of capping part) are sending to the cap slideway by a mixer in the cap container, and then slid to the capping mould of the capping nozzle. The capping nozzle is driven by power and move in circle. The capping nozzle would move upword and downward one time in each circle of the capping. The cam, set up in the upper fixed part of the capping machine, controls the upward and downward movement of the capping nozzle.

After the bottle is transmitted from the filling machine, the capping nozzles have been fed with a bottle cap. The capping nozzles moves downwards the bottle under the capping platform driven by cam guideway, then the bottle cap with the aid of the damping ring.

What service Reliable Machinery Co.,Ltd can offer you

• Your inquiry related to our product & price will be replied within 24hours
• Well-trained & experienced staff are to answer all your inquiries in English and Chinese
• Working time: 8:30am ~6:00pm, Monday to Friday(UTC+8).
• OEM & ODM projects are both available
• Your business relationship with us will be confidential to any third party.
• Good after-sale service offered, please get back to us if you got any questions


Warranty and Installation

1. Engineer will be sent to your side as soon as you get all your machines ready.
2. Installment USD60~150/day. Person as allowance
3. Training fee is free for customer’s workers within the installation period
4. We have one year warranty and come with at least one year recommended spare parts

Zhangjiagang Reliable Machinery Co., Ltd

Zhangjiagang Reliable Machinery Co., Ltd is a profeç manufacturer and exporter that is concerned with the design, development and production of Beverage Filling Machines. We are located in Zhangjiagang , Jiangsu , China. with convenient transportation access. Covering an area of 10000 square meters, we now have over 80~100 employees, boast an annual sales figure that exceeds USD10,000,000 and currently export over 80% of our production worldwide.